Manufacture of Textile Processing Machinery, Textile Wet Processing, Textile Finishing Machinery by Swastik Group of Companies in Ahmedabad, India.  

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Wet Processing &
Finishing Machinery for
 
 
 

Gas Singening Machine “Super Singe"

EASE OF OPERATION AND PERFORMANCE FOR SPEED SAFETY
Working Width 1200 – 3400 mm. Equipped with pre & post Brushing. Pre – Heating Cylinder, Steam quenching and De-sizing unit. Water Cooled Burners & Rollers. Suitable for heavy – medium and soft Singeing. Available for petrol – Natural gas – LPG as fuel. Speed Ranges : 70-140 meters/min. with frequency controlled drive.

Suitable to Singe both sides of fabrics, available with 2 burners or 4 burners.

The flame of a conventional gas burner is not free from imperfect combustion, unevenness of temperature due to old and outdated burner construction. This normally makes it almost impossible to ensure uniform singeing nor does it help appreciably in case of dyeing character, strength etc. of delicate and /or synthetics fabrics.

 SUPER SINGE

Brushing and Cleaning Device

SWASTIK Singeing machines are equipped with adjustable Contact, Four Roller cleaning device , with 2 HP AC Motor directly connected to two brush rollers. A guide roller is provided between each pair of Brush Rollers which permits minimum to maximum contact with brush roller for different kinds of fabrics. An efficient dust collection system is provided just below the brush rollers, which is connected to a powerful suction unit. On request, a big collector can be provided with suitable duct of 3 mts. Length.
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Burner

SWASTIK specially designed gas burner has been built based on long experience and careful study, aimed at overcoming such troubles and to ensure the best singeing results for a wide range of fabrics such as Cotton-Rayon-Wool and Synthetics blended fabrics.

Burner of the singeing Machine is a slit type Burner with Carbon Steel body. Burner body is specially designed to provide gas flow at uniform pressure/Velocity throughout the width.

Gas outlet section of the Burner is further provided with water jacket to keep the burner cool. The top has specially designed fire-bricks making up the burner being of a single continuous slit type, provides a continuous width-wise sharp flame.
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Burner Assembly with Fabric Guide Rollers

The photograph above shows air gas mixing chamber, and adjustable water cooled rollers to obtain different Fabric frame position, which permits desired types of singeing effect on different quality of fabrics with minor adjustments.

Hand wheel is provided to re set the burner in to operating position-from displaced as shown in safely device.
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Singening System

SWASTIK Singeing Machines are designed to obtain different singeing effects such as Hard singeing –medium singeing – soft singeing to suit all kinds of fabric processing.
This achieved by adjusting the guide roller position with respected to the flame.
Sr No   Description
1. TENSION UNIT WITH GUIDE ROLLERS & BARS
2. S.S. PRE-DRYING CYLINDER (OPTIONAL)
3. PRE-BUSHING UNIT WITH SUCTION
4. SINGEING CHAMBER WITH EXHAUST
5. WATER-COOLED ROLLER
6. WATER-COOLED BURNER
7. CARBURETOR WITH BLOWER
8. STEAM QUENCHING DEVICE
9. POST BRUSHING WITH SUCTION (OPTIONAL)
10. DE-SIZING UNIT ST-12/ST-15
11. SQUEEZING MANGLE 3 TONS.
12. MAIN DRIVE (A.C. MOTOR WITH FREQUENCY CONTROLLER)
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Safety Device

Singeing Machines are equipped with a unique system, which pushes the burner away, simultaneously turning it 90ºand cutting off the gas supply, in case of power failure (see drawing). Singeing Machine can, optionally also be equipped with a device which operates when fabric tension is greatly reduced, by switching off the power supply to machine can, optionally, also be equipped with a device which operates when fabric tension is greatly reduced, by switching off the power supply to the machine.

A typical gas flow line is shown for petrol –gas singeing machine as well as for Natural Gas Singeing machine. In case of petrol Gas, the air mixing adjustment is manual, whereas in the case of Natural Gas, both manual and automatic air mixing are offered

Super Singe machines are equipped with a push button Ignition system using sparking rods, with a high voltage transformer.
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Special Characteristics of the Machine

Special burners, two of which are provided for the machine. These burners have a particular combustion chamber and are provided with water-cooling arrangement. The cloth can be threaded so as to allow singeing of either one or both sides. It is essential to note that the gas consumption per meter of fabric is less as compared with a machine of conventional design.

Both burners are titled away simultaneously (by 45º) by electro-magnets.

The Burners can be easily cleaned as a special arrangement has been provided.

Slit width and flame length adjustments are provided.

Non-return valve is incorporated in burner, which isolates the supply line from the burner chamber.

High Singeing speeds, infinitely variable between 80 mts. To 150 mtrs/min.

Excellent and uniform singeing effect with economical gas consumption.

Burners turning away automatically when the machine stops.

Efficient dust extraction device.

Pre-heating Cylinders of Stainless Steel Construction.

Water Cooled adjustable rollers immediately after the Burners to obtain soft, medium or high singeing effect

Steam quenching device also provided on request.

De-sizing compartment with 12 /16 mts. Contents can be provided with a suitable squeezing mangle.
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Woven Fabric Machinery

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